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Structural CAE simulation Crash & Safety Job in Madha Recruiting by Alp Consulting Ltd.

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Structural CAE simulation Crash & Safety

🔖 Full Time

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Position Description Format

Position Name

Engineer Crash Simulation, Crash & safety

Position level

L5

DEM position name

Lead Crash Simulation full vehicle, Crash & safety

DEM position level

L4

FEM position name

NA

FEM position level

NA

Purpose of the position

Why the positions exists
What will happen if there is no one in the position (no one performs the work)

Responsible for conducting Structural CAE simulations for Full vehicle, sub-system, component, pedestrian, defense and capability development related work. He/she is also responsible for performing detailed analysis of CAE simulations, prepare report and provide solution to achieve the performance target requirements for the product being developed.

If no one is appointed in this position then the team will not have direction to perform CAE simulations, perform detailed analysis of CAE results and provide solutions to meet performance target requirements. Also there will be no one to liaison between CAE and other functions.

Dimensions of the position

Financial: NA

Non-financial:

Total reportees under this position :

Communications

Stakeholder

Internal/External

Nature of relations

Frequency

Head Crash & Safety

Internal

CAE analysis reviews
Process document reviews
Capability project reviews

Safety integration team

Internal

CAE simulation schedule discussions
CAE simulation planning

Restraints team

Internal

CAE data sharing for restraints simulations

Structural CAE team

Internal

Test Vs CAE correlation study

Methods development team

Internal

Capability development related work

COC, Design teams, PLM team, Vehicle Integration

External

Download CAD and BOM information required for creating Full vehicle model for CAE analysis purpose.

Digital solutions, NVH CAE

External

VPG level design feedback to design and projects teams.

Proto-shop

External

Design intent prototypes and required test output data for CAE validation.

Personal Profile

Education

Graduate / Post graduate in Mechanical, Automobile Engineering

Competencies (Example)

Behavioural: -

Drive for results
People development
Functional excellence
Innovation management
Taking ownership
Customer focus

Functional: -

Knowledge of vehicle construction & principles in design
Knowledge of safety regulations of India and Europe.
Knowledge of Global NCAP and EuroNCAP protocols.
Knowledge of CAE simulation tools and techniques (LS Dyna, Hypermesh, Primer, Lspre Post).
Knowledge of IPR
Knowledge of EPS and 8D tools.
Knowledge of occupant safety in different types of crash tests.

Relevant Experience :

3-8 years of experience in the field of Automotive structural CAE

Key Responsibilities:

S.N.

Key Responsibility & Key Tasks

Measures

1

Structural crash simulations to analyse the vehicle structure to meet differenet crash safety requirement as per planned DVP and propose design improvements under the guidance of CAE lead engineer.

2

Activities Which Aid Primary Tasks

Benchmarking study of competitors products.
CAD data, BOM data download from PLM system
FE model building of full vehicle model for crash analysis at various phases of product development.
Create simulation set-up and and complete the simulations for various load cases as per DVP plan.
Post process and analyse the crash performance of proposed vehicle design against target crash perfromance.
Create analysis report to highlight current status of performance target achievement and improvement required in the design if targets are not met.
Prepare and release analysis reports to provide design feedback to design and project teams at appropriate milestones in the project.
Provide countermeasures to meet target crash performance under the guidance of CAE lead engineer and interactions with design teams and other cross funactional teams.
Execute CAE correlation activity under the guidance of CAE lead engineer.
FE model /CAE data management for assigned projects along with FE model documentation.
Study new updates and new feature added in pre and post processing software and Solver.
Plan for CAD data download and FE model building activity as per program timeline plans.
Plan for benchmarking of vehicles as per specified program requirement.
Plan and execute CAE analysis for specified load cases as per vehicle DVP
Plan for CAE data backup / archival at regular intervals and at various project Milestones.
Plan for necessary component and sub-system level tests for correlation study.
FE model building, simulations, results analysis and report preparation.
Vehicle FE model and simulation results data archival for future reference.

3

Development of new systems, policies, procedures, concepts: -

Development of new / improvement of existing capabilities and analysis methods to address complete vehicle design validation in digital environment under the guidance of CAE lead engineer.
Develop new simulation techniques to achieve light weight, high quality, optimised product design giving robust product performance anticipating upcoming technology changes under the guidance of CAE lead engineer.
Develop new work guidelines for crash simulation work/ updating existing work guidelines under the guidance of CAE lead engineer.

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